Machine Shop

Machine Shop

SMS Gears is located within a 2-mile radius and has sophisticated machining and casting facilities and highly skilled technocrats to manufacture and assemble gearboxes at our factory. Our machine shop unit is spread over 8100 sq. meters (87000 sq. Ft) with built-up area of about 8175 sq. meters (60300 sq. ft) . The foundry division is spread over 18580 sq. Meters (200000 sq. Ft) with a built-up area of about 1860 sq. meters (20000 sq. ft). Today SMS Alloys is one of the largest producers of WCB Castings for water well and mining rig Accessories combined. At our SMS Gears unit, we machine all of the castings produced by us today.

Our machining equipment includes

  • Mori Seiki from Japan –630x630 Horizontal Machining Centre.

  • Hwacheon from Korea– Horizontal Turning Centre.

  • Ace Micromatic, BFW, LMW from India- CNC Vertical Turning Centre, CNC Vertical Machining Centre, CNC Turning Centre.

  • Fortuna From Germany- CNC Cylindrical Grinding Machine.

  • Voumard From Japan- CNC ID Grinding Machine.

  • Conventional HMT Geared Lathes, Turret Lathes, Horizontal Boring Machine, Conventional ID/ OD Grinding, Radial Drilling Machines.

Our machining capability ranges from a maximum turning diameter of 10” upto 1000 mm in diameter. The entire production process undergoes dimensional and position tolerance testing with precise and advanced measuring instruments like the 2D Height Master. Our machine shop is equipped with PTO and ROTARY HEAD Gearbox testing running at 1500 RPM. We also conduct coating tests and roughness tests.

Horizontal Machining Center

Machine Make Model No Serial Capacity/ Spec
Hitachi Seiki 2002 SMS/HMC/01 Max Weight 1000 kg; X-axis 630 mm ; Y-axis 630 mm Z-axis 600 mm

Vertical Turning center- VTL

Machine Make Model No Serial Capacity/ Spec
ACE Mircomatic 2019 SMS/VTL/01 Max. Turn dia Ø 650 mm Max. Turn length 700 mm 35.4 kva

CNC Turning Center

Machine Make Model No Serial Capacity/ Spec
LMT LLT20TL5 2019 SMS/TC/01 Max. Turn dia Ø 200 mm Max. Turn length 500 mm 35.4 kva
LMW LLT20TL7 2019 SMS/TC/02 Max. Turn dia Ø 250 mm Max. Turn length 700 mm 30 kva
ACE SUPPER JOPPER 500LM 2010 SMS/TC/03 Max. Turn dia Ø 200 mm Max. Turn length 500 mm 25 kva
Hwacheon Hilife 500 2005 SMS/TC/04 Max. Turn dia Ø 200 mm Max. Turn length 1000 mm 45 kva
LMT LLT20TL5 2019 SMS/TC/05 Max. Turn dia Ø 200 mm Max. Turn length 500 mm 35.4 kva
ACELT25 2012 SMS/TC/06 Max. Turn dia Ø 300 mm Max. Turn length 1000 mm 48 kva
JOTHI DX 250 2012 SMS/TC/07 Max. Turn dia Ø 300 mm Max. Turn length 1000 mm 48 kva

CNC Vertical Machining Center

Machine Make Model No Serial Capacity/ Spec
BFW CHAKRA BMV 60 TC 20 2015 SMS/VMC/01 Table size 1200 x 650 mm Spindle head length 600 mm X-axis 1050 mm ; Y-axis 610 mm ; Z-axis 610
BFW CHAKRA BMV 60 TC 20 with 4th Axis 2015 SMS/VMC/02 BFW CHAKRA BMV 60 TC 20 with 4th Axis 2015 SMS/VMC/02 Table size 1200 x 650 mm Spindle head length 600 mm X-axis 1050 mm ; Y-axis 610 mm ; Z-axis 610 mm
QUASER MK60IIS 2002 SMS/VMC/03 Table: 400x400 Double Pallet
ARES SEIKI TC-1500 1997 SMS/VMC/04 Table Size 1500x200, Drill Tap Center
BFW AGNI BMV 45 TC 24 2015 SMS/VMC/05 Table size 700 x 500 mm Spindle head length 600 mm
ACE Micromatic MCV 700N 50 2019 SMS/VMC/06 Table size 1500 x 500 mm Spindle head length 900 mm

Lathe

Machine Make Model No Serial Capacity/ Spec
HMT Machine tools Ltd 2002 SMS/LT/01 Max. Turn dia Ø 520 mm Max. Turn length 800 mm
HMT Machine tools Ltd 2002 SMS/LT/02 Max. Turn dia Ø 520 mm Max. Turn length 800 mm
HMT Machine tools Ltd 2002 SMS/LT/03 Max. Turn dia Ø 520 mm Max. Turn length 800 mm
HMT Machine tools Ltd 2002 SMS/LT/04 Max. Turn dia Ø 520 mm Max. Turn length 800 mm
Swaraj Lathe 2010 SMS/LT/05 Max. Turn dia Ø 520 mm Max. Turn length 800 mm
MK7B Turret Lathe 2000 SMS/LT/06 Max. Drilling dia Ø 60 mm Max. Drill length 1000 mm

Horizontal Milling Machine

Machine Make Model No Serial Capacity/ Spec
Cincinatti Micron 2010 SMS/ML/01 Max. X Axis Travel 2000mm, Max. Y-Axis Travel 1000mm
BFW 2015 SMS/ML2/02 Max. X Axis Travel 1000, Max. Y-Axis Travel 500mm
MNTR 2002 SMS/ML3/03 Max. X Axis Travel 1000mm, Max. Y-Axis Travel 500mm

Grinding Machine

Machine Make Model No Serial Capacity/ Spec
Fortuna CNC Cylindrical Grinding 2010 SMS/GRIND/01 Max Grinding Length: 1000mm, Max Grinding Diameter: 600mm
Voumard CNC ID Grinding 2020 SMS/GRIND/02 Max Grinding Length: 600mm, Max Grinding Dia: 250mm
Yang Cylindrical Grinding 2002 SMS/GRIND/03 Max Grinding Length: 1000mm, Max Grinding Dia: 250mm
SCHAUDT ID Grinding 2003 SMS/GRIND/04 Max Grinding Length: 600mm, Max Grinding Dia: 200mm
Titan Cylindrical Grinding 1999 SMS/GRIND/06 Max Grinding Length: 1500mm, Max Grinding Dia: 350mm

Radial Drilling Machine

Machine Make Model No Serial Capacity/ Spec
TOS MR 1999 SMS/RD/01 Max Drill Dia: 50mm
HMT RM 62 2020 SMS/RD/02 Max Drill Dia: 50mm

Conventional Boring Machine

Machine Make Model No Serial Capacity/ Spec
Bragonzi 1995 SMS/RD/01 Bed size 1200 x 1000 mm, X - 1200 mm, Y- 1300 mm, Z- 1800 mm.

CNC Cutting Machine

Machine Make Model No Serial Capacity/ Spec
Cosen Saw 2014 SMS/CM/01 Max Cutting Dia 500mm, Auto Loading
Cosen Saw 2014 SMS/RD/02 Max Cutting Dia 500mm, Auto Loading

Machine Shop Quality

To ensure international quality standards, the entire production process is subjected to stringent quality checks. Quality control and assurance starts right from raw materials and continue until the delivery of finished Gearboxes. With our quality experts, we conduct inspections on sample castings as per our inspection plans to ensure the dimensions match the drawings.

All the materials are subjected to thorough quality checks, using highly precise measuring equipment. Our highly advanced GRN software solution ensures that all the materials are closely inspected without missing a single piece,from receipt inward through to final inspection.

Quality Testing Equipments
Type Make Range
Vernier Mitutoyo Upto 1 Meter: 40 nos
Micrometer Mitutoyo Upto 200mm: 40 nos
2d Height gauge Trimos V2, Insize 2 Nos
Flange Micrometer Mitutoyo Upto 200mm: 10 Nos
CMM Zeiss 700x1000x600
Rotary head Tester SMS Upto 1500 Rpm
PTO Gearbox Tester SMS Upto 1500 Rpm with pneumatic gear shifter
Coating Tester Precision Germany -
Roughness Tester Mahr Germany -
Gear Roll Tester SMS -
Hardness Tester - Brinell,Portable Hardness Tester- 3 Nos

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